Prework
Confirm scope, sponsor, team, baseline measures, customer need, and the operational boundary.
A facilitated rapid-improvement event that brings the people closest to the work together to see the current state, test better methods, and establish a measurable new standard.
The event combines process mapping, direct observation, data, team problem solving, and rapid experiments. AI or automation is considered only after the work is understood.
Confirm scope, sponsor, team, baseline measures, customer need, and the operational boundary.
Observe and map the work, then identify delay, rework, variation, queues, and the limiting point.
Design the future state, run practical experiments, assign actions, and establish standard work.
Review the measure after 30 days, address slippage, and document the next improvement cycle.
Investment generally ranges from $18,000 to $30,000 plus travel, depending on complexity, shifts, team size, data readiness, and required preparation.
Important:Market this initially as focused process-improvement facilitation. Broader Lean transformation or plant-wide claims should follow demonstrated results, strong case studies, and the appropriate practitioner credentials.
Measures are selected during prework and may include lead time, throughput, first-pass quality, work in process, setup time, response time, or hours of effort.
A shared visual understanding of the process and the intended operating method.
A baseline and a small set of indicators that reveal whether the change is working.
Named owners, new standard work, open actions, and a date to inspect the result.
Reduce waiting, rework, and unclear handoffs in one important process, then make the improved method easier to sustain.